Project: Michael-Orlando, Florida United States
Double Door Pre-Hung with Threshold Included

1. Sunday, 21-May-2006 >> WoodCiti® > First photo update is scheduled for 25-Jun-2006
2. Sunday, 21-May-2006 >> WoodCiti® Studio will provide Certificate of Authenticity for no extra cost if requested..
3. Friday, 26-May-2006 >> Michael-FL > Because of the unique design of these double doors... I am concerned about the Para T- Astragal, shouldn't it have hand carving on it so that it matches the circular design of the doors? You input greatly appreciated.
4. Friday, 26-May-2006 >> WoodCiti® > Will pass your "astragal carving pattern" request over to our carver today...
5. Tuesday, 13-Jun-2006 >> Michael-FL > Please ensure that when the door is finished, it is Mainly RICH BROWN HUES with only very Minor hints of the reds. I definitely want to keep the optical effect that creates a very rich, unique looking door. I just need a door that is primarily BROWN HUES with very little reds..
6. Thursday, 15-Jun-2006 >> WoodCiti® > The wood will remain in kiln until June 20, will assembly the frame on June 26, the project is on schedule...
7. Wednesday, 21-Jun-2006 >> Michael-FL > Please change hinges to a bronze finish. Heavy Duty Solid Brass Hinges Size 4" X 4", Plain Bearing, Extruded, supplied with screws & Stainless steel pins. Hinge reference number: 96224, 1/4" Radius, Oil Rubbed. Installation: Twelve (12) Hinges per Double Door set...
8. Saturday, 01-Jul-2006 >> The frame has been assembled. We'll assembly the door now. The project will be finished on schedule. Next update in 2 weeks..
9. Wednesday, 19-Jul-2006 >> Door has been assembled, will start carving now. Project is on schedule, next update in two weeks…
10. Monday, 28-Aug-2006 >> We're working on the sidelights and glass now. Improved the door carving and will apply the stain shortly..
11. Thu, 21-Sep-2006 >> We removed the T-Astragal and adjusted the door and frame as requested. Will apply the color next week
12. Thu, 05-Oct-2006 >> We stain the door now. The glass has arrived in our studio only few days ago...
13. Thu, 26-Oct-2006 >> Project completed and the door is ready for shipping...

Send email to The-Wood® Door Studio now  

Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...

KILN-DRYING

All wood in the oven for two (2) weeks to a moisture content of 8-10% followed by one (1) week of ‘resting’ to reabsorb moisture in the air to ~12%. The moisture level is measured by electronic instruments.

PANELS

Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.

STILES & RAIL CONSTRUCTION

Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.

MOLDING

Molding around lites and panels. Certain designs have recessed molding.

PANEL END SEALING

All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.

Authentic hand carving by best Thailand’s craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...

SANDING

Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.

Three Separate coats of alkyd moisture seal with fine sanding between coats

DOOR PACKING

Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.

FUMIGATION

Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.

DOOR WARRANTY

The-Wood Studio Limited Warranty

CERTIFICATE OF AUTHENTICITY

We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.

1. Insurance 100% from damage or loss by a company based in Miami
2. Miami based shipping company in charge
3. Sea-freight from Bangkok Thailand to Orlando, Florida USA
4. Transit Time: 40 days

Updated 21-May-2006